Video Exclusives


Inside Arctic Falls' Indoor Flex facility

Sentury

Raw footage taken in the new test hall at the Swedish proving ground, scheduled to open later this month

Click here to watch the video


Michelin launches recycling campaign

Sentury

The French tire maker has unveiled its ambitious future recycling strategy to ensure that by 2048, all of its tires are manufactured using 80% sustainable materials, and 100% of all end-of-life tires are recycled.

Click here to watch the video


A glimpse at Nokian's new test facility

Sentury

A rendering of the tire maker's new technology center in Spain shows what the facility will look like when it is complete in 2019. Find out more in the March 2018 issue (p60) of TTI

Click here to watch the video


In what year did Bridgestone officially launch its first run-flat tire?

Supplier Spotlight

« back to listing

COMERIO ERCOLE SPA

Via Castellanza 100
21052 Busto Arsizio (VA), Italy

Email: salerubber@comercole.it
Web: http://www.comercole.it
Tel: +39 0331 488486, +39 0331 4884421

 

COMERIO ERCOLE IS OPERATING SINCE 1885 IN ENGINEERING AND MANUFACTURING OF MACHINES & COMPLETE PLANTS FOR RUBBER PROCESS (CALENDERING & MIXING) WITH 200 PEOPLE IN THE TEAM HAVING A DEEP RECOGNIZED WORLDWIDE COMPETENCE AND KNOWLEDGE IN THE TIRE PRODUCTION FIELD. COMERIO ERCOLE WITH OVER 40.000 M2 WORKSHOP COSTANTLY INVESTS IN R&D ACTIVITIES WITH THE AIM TO CONSOLIDATE AND IMPROVE ITS TECHNICAL/INDUSTRIAL SKILLS IN COMPLIANCE WITH ISO 9001/14000 CERTIFICATIONS AND ISO 26000. COMERIO ERCOLE DESIGNS, BUILDS, TRAINS (WITH ITS ACADEMY TRAINING COURSE PLAN ATHENA®), INSTALLS MACHINES AND PLANTS ON “TURN KEY” BASE PROVIDING MAINTENANCE SERVICES AND SPARE PARTS.

 

THE MOST INTERESTING INNOVATION FOR AN HIGH PERFORMANCE AND TOP QUALITY PRODUCTION TIRE 4 ROLL CALENDER CONFIGURATION IS THE COMERIO ERCOLE PATENTED HYDROPLUS® CONCEPT WHERE THE INTEGRATION OF DIFFERENCE DEVICES IS GRANTED AS FOLLOWS:

  • HYDROGAP® AS THE MOST ADVANCED HIGH PRECISION FULLY HYDRAULIC GAP CONTROL DEVICE ON ROLL #1 #4. EACH MOVABLE ROLL IS ACTUATED BY HYDRAULIC PISTONS AND ANY DEVIATION FROM SET POSITION IS RECOVERED IN REAL TIME. OPERATIVE ADJUSTMENT SPEED 1 MM/SEC WITH ACCURACY +/- 5 MICRONS

 

  • HYDRONIP® AS THE MOST ADVANCED FORCE CONTROL HYDRAULIC DEVICE INTEGRATED ON ROLL #2. THE DEVICE GIVES THE POSSIBILITY TO CHOOSE THE BEST PROCESS CONDITIONS FOR HIGH QUALITY PRODUCTS OPTIMIZING THE COUPLING OF FABRIC/STEEL CORD WITH THE RUBBER LAYERS BETWEEN ROLL #2 AND #3. WITH HYDRONIP IT IS POSSIBLE TO HAVE SPLICE JOINT PASSAGE MAINTAINING THE SYSTEM FREELY FLOATING IN PRESSURE ADAPTING TO THE SPLICE JOINT DIMENSION SO REDUCING ALL SCRAPS. IN ADDITION THE REAL LOAD VALUES THAT BECOME THE NEW SET-POINTS ARE AUTOMATICALLY KEPT CONSTANT BY THE CONTROLLER. THE MAIN ADVANTAGES ARE THE STABILITY IMPROVEMENT WITH EASIER TRIMMING EDGE PERFORMANCE AS WELL AS A COSTANT PENETRATION WITH COST SAVING

 

  • HYDROSAFE® AS THE MOST SAFETY DEVICE FOR EMERGENCY SEQUENCE CONTROL AND/OR ANTICOLLISION DEVICE FOR ROLL DAMAGE PREVENTION. COMERIO ERCOLE HAS ENGINEERED, AS GENERAL STANDARD, A BASIC CONFIGURATION GRANTING AN EMERGENCY SEQUENCE BASED ON A MAX GAP OPENING SPEED OF 10 MM/SEC FOR OPERATOR AND MACHINE SAFETY AS WELL AS TWO OPTIONAL PACKAGES FOR CALENDER ROLL INTEGRITY AND PROTECTION AVOIDING POSSIBILE COLLISION.
    THE TOP CONFIGURATION INTEGRATES A REVOLUTIONARY RUBBER ROLLING BANK AUTOMATIC CONTROL ENGINEERED WITH CCD DIGITAL CAMERAS NAMED BANCO PLUS®

 

 IN ADDITION COMERIO ERCOLE HAS RECENTLY DEVELOPPED SEVERAL INTERESTING TECHNOLOGICAL IMPROVEMENTS IN THE RUBBER CALENDERING PROCESS ESPECIALLY IN ALL WINDING UP AND CUTTING AREA.

IN THE RUBBER MIXING PROCESS COMERIO ERCOLE HAS DEVOPPED A QUALITY PERFORMANCE ONE STEP AUTOMATIC MIXING PROCESS NAMED ROLL MILL MATIC® WHERE, WITH NO OPERATORS INTERVENTION, AN HIGH PRODUCTIVITY IS ACHIEVED WITH PERFECT REPEATABILITY OF DIFFERENT COMPOUNDS GRANTING SIGNIFICANT REDUCTION OF BATCH TEMPERATURE WITH BEST VISCOSITY UNIFORMITY AND INGREDIENT DISPERSION.

COMERIO ERCOLE PAYS GREAT ATTENTION TO THE R&D ACTIVITIES INVESTING YEARLY MORE THAN 2.5% OF ITS SALES BASED TO A HYGHLY QUALIFIED TEAM OF ENGINEERS AND A 350 M2 FACTORY LABORATORY. COMERIO ERCOLE TEAM IS AWALAYS AT DISPOSAL FOR ANY TECHNICAL DETAILS BEEING A QUALIFIED INTEGRATED SOLUTION PROVIDER.

 

RECEIVE THE
LATEST NEWS


Your email address:



Read Latest Issue

Read Latest Issue

Read Latest Issue

Web Exclusives

Arctic Falls' Indoor Flex facility now operational
The grand opening of Arctic Falls' new Indoor Flex facility, which will offer new tire and vehicle testing possibilities, is scheduled for the end of June.
Read Now

ETRMA consolidates used tire management data for 2016
Data gathered by the ETRMA from 32 countries in the EU shows that 94% of used tires in 2016 were collected and treated
Read Now

BKT in R&D tie-up with Kultevat
Indian tire giant BKT has entered into a research and development partnership with US biotechnology firm Kultevat to further the use of TKS rubber as a substitute for natural rubber
Read Now

Completely truckworthy
Bridgestone America's director for commercial tire development, Mitchel Kritzell, gives an update on the SuperTruck II program
Read Now

Q&A: Sam Visaisouk, CEO, Tyromer
The Retread Tire Association (RTA) speaks with Tyromer CEO, Sam Visaisouk, about the testing of its new tire-derived polymer recycled rubber product in truck and passenger car tires
Read Now


Supplier Spotlight

Supplier SpotlightWe are building a list of leading suppliers covering all aspects of the tire industry. Want to see your company included? Contact olivia.campbell@ukimediaevents.com for more details.

Submit your industry opinion

Industry BlogDo you have an opinion you'd like to share with the tire technology community? We'd like to hear your views and opinions on the leading issues shaping the industry. Share your comments by sending up to 500 words to rachel.evans@ukimediaevents.com

Submit Your Recruitment Ad

Recruitment AdTo send us your recruitment advertising or to receive information on placing a banner please email olivia.campbell@ukimediaevents.com